Advanced Manufacturing Solutions

Delivering Certainty from Site to Production

Manufacturers are under pressure to bring capacity online faster, in facilities that are more complex, more regulated, and harder to staff than ever. Schedule slippage costs far more than professional fees: lost production, delayed customer commitments, and contractual exposure.

Woolpert helps advanced manufacturers move from site to production by connecting site and civil engineering, manufacturing facility design, and geospatial intelligence on one integrated team. From manufacturing facility planning and design through construction and operations, we give clients a verified foundation for decisions, keep teams working from the same information, and help complex programs hold their schedules.

We support new manufacturing campuses, plant expansions, and existing facility upgrades across aerospace, high-tech, automotive, and energy. Whatever the starting point, the outcome is the same: less rework, greater schedule certainty, and a digital thread from planning through operations.

115

Years of engineering and design (founded 1911)

#36

ENR Top 500 Design Firms

3,700

Total professional staff

2,269

Licensed personnel

48 hrs

Installed work validated against the model within 48 hours of capture

90%

Client referral rate

What Challenges Impact Advanced Manufacturing Project Delivery?

Manufacturing programs rarely follow a straight line. New production lines, tool and equipment changes, evolving regulatory requirements, and compressed delivery schedules create pressure at every stage of the facility lifecycle, and existing sites often carry decades of undocumented change.

Whether the project is a greenfield campus, a plant expansion, or a facility modernization, success depends on accurate as-built information, coordinated decisions across owner, designer, and contractor, and the ability to catch deviations before they reach commissioning.

Woolpert helps clients reduce uncertainty, improve visibility across teams and project phases, and make decisions that hold up as business and technology needs change.

Why Manufacturers Choose Woolpert for Complex Facility Programs

Combining hands-on experience in advanced manufacturing facilities with the depth of a global multidisciplinary practice, Woolpert tailors its approach to each client’s production goals and operating environment. Reality capture and scan-to-BIM give design a verified starting point. Site civil engineering and building design turn that baseline into constructible solutions. Geospatial construction monitoring validates installed work against the model so issues surface early, not at handover.

The result is a clearer path from site selection to production, helping manufacturers deliver critical investments with greater certainty, performance, and long-term value.

Architecture, Engineering, and Geospatial Services for Advanced Manufacturing

Proven Experience Delivering Advanced Manufacturing Projects